Planning and Scheduling Dept
The ribbon planning and scheduling process involves coordinating various aspects of ribbon production to optimize efficiency. It includes planning the production timeline, allocating resources, and scheduling tasks such as dyeing, finishing, rolling, and packaging
Warping process
The ribbons warping process involves preparing and arranging ribbon strands before weaving. It includes measuring and winding the ribbons onto a warp beam, ensuring even tension and alignment.
Weaving Dept
Ribbon weaving steps can vary based on the desired outcome and the type of weaving being employed. Common methods include basic over-and-under weaving, twill weaving, or more complex patterns like chevrons or herringbone.
Calendaring Department
Ribbon calendaring is a finishing process that involves passing the ribbon material through heated rollers to smooth and flatten it. This process enhances the ribbon’s appearance, giving it a polished and glossy surface.
Rolling Department
The ribbon rolling process involves winding and packaging ribbons after they have undergone dyeing, finishing, or other treatments. This step ensures that the ribbon is neatly rolled onto spools, cards, or reels, making it convenient for storage, transportation
Dyeing and Finishing
Ribbon dyeing and finishing is a multi-step process that begins with coloring the ribbon material using various dyeing methods. After dyeing, the ribbon undergoes finishing processes like washing, drying, and sometimes coating or applying special finishes.
Jumbo roll slitting
In the jumbo ribbon slitting process, large rolls of ribbon material are precision-cut into narrower widths to create multiple smaller rolls. This slitting process is crucial for customization, enabling the production of ribbons in different sizes suitable for various applications like crafting, gift wrapping, or textile projects
Quality Control
The ribbon quality control process is a systematic approach to ensuring that ribbons meet specified standards before reaching the market. This involves inspecting ribbons for color accuracy, consistency, texture, and any defects that might affect their appearance or functionality.
Packaging Department
The ribbon packaging process involves carefully preparing ribbons for distribution and retail. After the ribbons have undergone dyeing, finishing, rolling, or slitting processes, they are neatly packaged to maintain their quality and appearance.
